HOMEMolding Sand Quallity Control > Permeability Tester / NKP

Permeability Tester (Analog type) NKP-V2

Overview

This apparatus is for quick and precise measurement of permeability of green sand mold, dry sand mold, and other sand molds following the standard set by the molding sand research committee of Japan Foundrymen's Society (NIK).

An air supply tube stands vertically upwards at the center of a water tank bottom. The top of the tube is above the water level in the tank. Air is supplied through a three way valve and the tube to an air chamber, which has a vertical tube from the top which slides inside the air supply tube. The outside of the air chamber is marked with lines designated as "W" at the lowest position, and "0", "1000", and "2000" at higher positions, where "W" corresponds to the standard water level, and other figures correspond to the volume of air discharge at the respective height of the air chamber. In other words, the air volume between the "0" line and "2000" line is 2000 cc. The three way valve is installed in a casing and manipulated by a manually moved handle. Three positions of the valve are indicated; "Close" is for stopping the air flow, "Measure" is for discharging air for measurement, and "Open" is for introducing air to push up the air chamber. A rubber stopper is attached above the three way valve, and an orifice is attached at its top. A cylinder containing the test sand can be screwed above the stopper. A water column is attached on the front side and connected to the test sand cylinder for measuring air pressure.

How to use the tester

Quick method

The apparatus is placed on a horizontal desk. The three-way valve is turned to "Open" to introduce water so that the air chamber is floated to the mark "W". Then the valve is turned to "Measure" to introduce air so that the air chamber is lowered to a position slightly below the "0" line, and then the valve is turned to "Close" to stop air flow. An orifice, either the small one or the large one, depending on the sand grain fineness, is screwed in the rubber stopper after inserting a rubber ring for preventing air leak. The test sand is rammed using a sand rammer into a test piece cylinder of a standard shape, and the cylinder with the sand is tightly pushed in the rubber stopper. The valve is turned to "Measure" to raise air pressure in the sand cylinder. After reading the value of the pressure gauge, the valve is turned to "Close". Table.1 gives the permeability value corresponding to the pressure value thus measured.

Standard method

\[Permeability = {V \times H \over P \times A\times T}\]

  • V =air volume passed through the test piece (cc) 2000cc
  • P = pressure difference between the upper side and lower side of the specimen (Pa) (P = Pa ÷ 98)
  • A = sectional area of the specimen (A = 19.635cm2)
  • H = height of the specimen (cm) (5.0 ± 0.1cm)
  • T = time necessary for the air of 2000cc to pass the specimen (min)

Testing of dry sand mold

A standard specimen (50mm in diameter and 50mm in height) is prepared with a sand rammer and is taken out with a push rod for drying. A weak specimen is taken out on a disc of 50mm diameter and sent to drying on the disc.
The specimen is dried at 105 to 115 degree C for one to two hours and taken out for cooling. After cooling, it is inserted in a dry sand permeability specimen cylinder. The valve on the cylinder is opened and air is sent from the rubber bulb to the rubber sheath in the cylinder for ensuring pressure tight support of the specimen. The cylinder is inserted into the rubber stopper, and permeability is measured in the same way as the case of the green sand.

Calibration of orifice

The air chamber should be lifted very slowly not to disturb water in the tank.
Orifice should be kept clean. The holes should not be deformed, and hence, they must be checked occasionally. Size of the holes can be checked in the following manner. Attach an orifice to the apparatus and let the air in the air chamber flow out
through the orifice without attaching a test piece cylinder. Time is measured while the air chamber sinks from the level of "0" to "2000". If the time value does not fit the standard shown below, the hole size of the orifice must be corrected.

Air pressure in chamber
Time necessary for discharging air of 2000cc
Large orifice: 30s
Small orifice: 4m30s
(allowance: 2%)
Precautions: The orifice with the hole diameter of 1.5 mm is used for permeability above 36, and the orifice with the hole diameter of 0.5mm is used for permeability below 49.

Permeability test of mold surface

An attachment is provided for measuring permeability of a manufactured mold or core. One end of the rubber tube is inserted to the rubber stopper of the permeability tester, and the rubber receptacle at the other end is pressed against the mold surface to be measured. Then the test is performed in the same manner as in the case of test pieces.
Though the precision of this method is not as high as the other tests, it is a convenient way of knowing the approximate permeability of mold or core as manufactured.

Calibration

The relation between air pressure and permeability

  • Use the small orifice for medium to fine sand grains.
  • Use the large orifice for medium to coarse sand grains.
pressure
(Pa)
0.5mm
small orifice
1.5mm
large orifice
  pressure
(Pa)
0.5mm
small orifice
1.5mm
large orifice
  pressure
(Pa)
0.5mm
small orifice
1.5mm
large orifice
  pressure
(Pa)
0.5mm
small orifice
1.5mm
large orifice
10 - -   260 35.8 325   510 14.5 132   760 6.5 58
20 - -   270 34.2 310   520 14.1 128   770 6.2
56
30 - -   280 32.6 296   530 13.7 124   780 6.0 54
40 - 2434   290 31.3 283   540 13.3 120   790 5.8 52
50 - 1944   300 30.1 272   550 12.9 117   800 5.5 50
60 - 1614   310 28.9 262   560 12.5 114   810 5.3 47
70 - 1378   320 27.6 251   570 12.1 109   820 5.1 45
80 - 1186   330 26.7 242   580 11.7 106   830 4.8 43
90 - 1050   340 25.7 232   590 11.3 103   840 4.6 41
100 - 941   350 24.8 224   600 11.0 100   850 4.4 39
110 - 852   360 23.9 216   610 10.7 97   860 4.0
37
120 - 776   370 23.0 208   620 10.4 94   870 3.8
33
130 - 708   380 22.1 201   630 10.1 91   880 3.7 31
140 - 654   390 21.4 194   640 9.8 88   890 3.3 -
150 - 607   400 20.7 188   650 9.4 85   900 3.2 -
160 - 567   410 20.1 181   660 9.2 83   910 2.6 -
170 - 529   420 19.3 176   670 8.9 80   920 2.6 -
180 - 495   430 18.8 170   680 8.6 78   930 2.3 -
190 - 466   440 18.2 165   690 8.3 75   940 - -
200 48.6 440   450 17.6 160   700 8.1 72   950 - -
210 46.0 417   460 17.0 155   710 7.8 70   960 - -
220 43.6 394   470 16.4 149   720 7.5 68   970 - -
230 41.3 374   480 15.9 144   730 7.3
65   980 - -
240 39.4 357   490 15.5 140   740 7.0 63   990 - -
250 37.5 340   500 15.0 136   750 6.8
61   1000 - -

Specification [ Type : NKP-V2 ]

dimension W500 × H500 × D320 mm
weight About18kg

Sold separately

Pump / Sand cylinder Tool

Related product

Download
     
Contact Us